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Lifting pipes with telehandler forks leads to disaster

14 Sep 23 Fines of £120,000 have been handed down after a groundworker was crushed by heavy drainage pipes falling from the forks of a telehandler.

Anthony Pennell was rushed to Royal Stoke University Hospital with several fractures to both sides of his pelvis, as well as a fractured vertebrae and bleed on the spine, following the incident at a site in Fradley Park, Lichfield on 3rd September 2019.

Mr Pennell, who was 32 at the time, spent nine days in hospital before he was able to be discharged to his home in Cleethorpes.

“I had to sleep downstairs for about five months after the accident and I could only use the downstairs toilet,” he said. “I had a lot of help from my partner Zoe who was allowed a period of time off work, which lasted for the first 14 days after I came home. She helped me with washing and changing my clothes. She brought everything that I needed to me because I could only mobilise with difficulty and using two crutches and therefore, I couldn’t carry anything.”

Telford magistrates heard how Mr Pennell, an employee of RO Donnell Plant & Civil Ltd, sustained his injuries. The pipes, each weighing around 160 kg, had been suspended on the forks of a telehandler while being moved across the site.

Although one pack of pipes had already been transported safely, the second journey ended badly. When the telehandler came to a stop, Mr Pennell tried to re-position a dangling skid so that the pack could be lowered properly. At this point the load fell on top of him.

Four years later, the 37-year-old has not been able to resume his job as a groundworker, and is instead only able to work as a landscaper, which pays him less.

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“I continue to have pain in my right leg,” he said. “I am no longer as strong as I was and can no longer carry out heavy manual activities. I will always be at a disadvantage in the labour market and cannot see how I could get a job again where I would earn the money that I was earning as a groundworker.”

An investigation by HSE found that both Mr Pennell’s employer and the principal contractor, Readie Construction, had failed to ensure that the operation was properly planned and supervised. The investigation also identified issues in relation to the level of knowledge and experience of those involved in the lifting operations, and in the companies’ overall management and coordination of the telehandler usage between contractors.

RO Donnell Plant & Civil Ltd, of Brigg in Lincolnshire, pleaded guilty to breaching 8(1) of the Lifting Operations & Lifting Equipment Regulations 1998. It was fined £80,000 and ordered to pay costs of £3,784.

Readie Construction Ltd, of Falcon Business Centre, Romford, Essex, pleaded guilty to the same offence. It was fined £40,000 and ordered to pay costs of £3,784.

HSE inspector Will Gretton said: “This horrific incident could easily have been avoided had the work been properly planned and suitable control measures implemented to properly secure and safely transport the load.

“This case should remind all on construction sites and wider industry that all lifting operations must be properly planned by a competent person, appropriately supervised and carried out in a safe manner to ensure the health and safety of those involved or affected by the work.”

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MPU

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